Wet Formed Mats and Veils
Both the wet-forming and dry-forming production processes are used in Owens Corning's specialized manufacturing facilities. In the wet-forming process, chemically-sized chopped glass fibers of the type, diameter and length suited to the customer's application are slurried in water and then spread uniformly across a fine mesh belt. This thin layer is impregnated with an appropriate resin binder, dried, cured and finally wound into rolls.
This wet-forming process produces economics of scale because of its relatively high throughput when compared to dry-laid mat manufacturing processes. It also offers a more consistent and uniform mat than other forming techniques. Finally, the wet-forming process allows glass fibers to be uniformly blended with other fibers to combine the properties of the different materials into a single engineered product. Wet-formed mats meet the needs of applications such as cushion vinyl flooring, where uniformity of fiber dispersion, thickness and porosity are of crucial importance.
In the dry-forming process, molten glass is pulled into the fine fibers and then cooled, chopped and evenly dispersed onto a mesh line. The binder is then added and cured. The end result of this dry process is a softer product, with a long-fiber open structure. It therefore offers the excellent mold-conformity required for processes such as hand lay-up or resin transfer molding, plus the wet-out needed for filament wound applications.
Owens Corning, One Owens Corning Parkway. Tel: 419-248-7367; Fax: 419-325-3367.